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UAM production lines

  • Brand: ДАН
  • Product Code: Лінії для виробництва КАС та РКД
  • Availability: In Stock

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We offer you to consider the installation for the production of LCF (liquid complex fertilizers) and UAM (urea-ammonia mixtures) from a domestic manufacturer.

Urea-ammonium mixture (UAM) is one of the best nitrogen fertilizers on the market today. Many farmers have been using it for more than a year and the result does not leave anyone indifferent. KAS has a number of advantages over dry urea and saltpeter. Because the complex molecule of the compound does not require energy expenditure from the outside and is much more easily assimilated by plants.

The production process of all solutions of mineral fertilizers includes the following stages:

  • preparation and heating of water;
  • supply of raw materials into the capacity of the mixer;
  • dissolution of raw materials by intensive mixing;
  • introduction of supplements;
  • filtration of the finished product;
  • its issuance in a storage or transportation container.

After running the installation, you -

  • provide yourself with 100% fertilizers;
  • significantly reduce transportation costs;
  • will allow the production of liquid complex fertilizers (LCF);
  • you can sell fertilizer to your neighbors.

The advantages of using your own complex for the preparation of liquid fertilizers:

  • full autonomy of the farm in the matter of ensuring its own needs in the necessary and most effective types of liquid fertilizers;
  • independence from third-party manufacturers and suppliers and the ability to get liquid fertilizers exactly when they are needed;
  • the possibility of making accurate calendar planning of the production of liquid fertilizers and observing the optimal planned agrotechnical terms of their application;
  • the ability to independently manufacture almost all complex liquid fertilizers available on the market, as well as to use exact chemical analogues of dry fertilizers in liquid form, when it is necessary, making them from primary components;
  • direct control of compliance with the technological process during the preparation of fertilizers and confidence in the quality characteristics of the final product;
  • individualization of the product, the possibility of programming and preparation of the solution taking into account the indicators of the analysis of the condition of soils, crops, and weather conditions;
  • predicted, guaranteed and consistently high product quality;
  • simplification of logistics processes and independence from seasonal "demand peaks";
  • simplification of own warehouse logistics, because there is no need to set aside large warehouse areas with specific storage conditions for storing liquid fertilizers;
  • significant economic benefit and high profitability from the use of liquid fertilizers of own production, because the difference between the cost price of the own product and the market value of liquid fertilizers from other domestic and foreign suppliers can sometimes reach even hundreds of percent.

Structurally, depending on the production capacity, purpose, placement option, the equipment can be classified as follows:

  1. Reactors with a capacity of up to 2 m3 of liquid fertilizers and pasty mixtures in one cycle / work shift. 
  2. Reactors with a capacity of 3 m3 of liquid fertilizers and paste-like mixtures in one cycle / work shift. 
  3. Lines with a capacity of 7-10 m3 of liquid fertilizers in one cycle / work shift. 
  4. Lines and complexes with a capacity of 15-20 m3 of liquid fertilizers in one cycle / work shift. 
  5. Powerful lines and complexes with a productivity of 25-30 m3 of liquid fertilizers in one cycle / work shift. 

All the equipment is a set of technical solutions that directly combine the reactor, agitators and mixers, electric heating elements or a steam generator or a direct heating chamber of the reactor, loading hoppers, water tanks, pump groups, hydrodynamic circuits and hydraulic lines, electronics, automation , control and control elements, control panels, etc.

The average conditional level of prices for standardized equipment is given. The final price, as well as the characteristics of the final product, is individualized and depends on many factors that take into account each individual desire of the customer and correspond to the agreed technical task of the customer.

The term of production and commissioning of equipment with a capacity of up to 7 m3 is an average of 40-60 calendar days. For lines and complexes with a capacity of 10 m3 to 30 m3, the production period varies from 60 to 90 calendar days. All equipment is covered by a manufacturer's warranty and year-round service. Together with the equipment, the customer receives all the necessary technical and technological documentation.

The equipment of the complex is adapted for use with various chemical components and compounds, has a large margin of safety, a long life cycle, the necessary degrees of protection, meets the requirements of labor protection and safety standards for its use, is made only from proven high-quality materials and components.

In the production of equipment for the preparation of liquid fertilizers, our company uses the principle of open architecture, which ensures exceptional ease of further operation, the possibility of prompt replacement or modernization of individual elements and systems, flexible response to changes in the specifics of production or other factors, and the principle of unconditional, consistently high quality and customer orientation .

 

Together for the best results!

GOOD HARVEST TO YOU!